{"id":15420,"date":"2014-10-09T11:31:37","date_gmt":"2014-10-09T15:31:37","guid":{"rendered":"http:\/\/henrypayne.com\/?p=15420"},"modified":"2014-10-09T11:31:37","modified_gmt":"2014-10-09T15:31:37","slug":"aluminum-f-150-is-battle-tough","status":"publish","type":"post","link":"https:\/\/henrypayne.com\/index.php\/2014\/10\/aluminum-f-150-is-battle-tough","title":{"rendered":"Aluminum F-150 is battle tough"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" alt=\"The all-new 2015 Ford F-150 on the streets of San Antonio\" src=\"http:\/\/www.gannett-cdn.com\/-mm-\/458cc1bb39e79106be8f006466a2e3c708ab3dd7\/c=89-0-1721-1227&amp;r=x513&amp;c=680x510\/local\/-\/media\/DetroitNews\/None\/2014\/10\/08\/635483769417569380-2015F150-SV3-5334.jpg\" width=\"408\" height=\"306\" \/><\/p>\n<h2>The F-150&#8217;s huge three-bar grille growls. Its &#8220;c-clamp&#8221; headlights intimidate. This truck is a fit, aluminum heavyweight fighter. The console compartment could hide a Mini Cooper.<\/h2>\n<p>These Fords don&#8217;t do things half way. Consider the 1942 B-24 bomber and 2015 F-150 pickup.<\/p>\n<p>These two aluminum-skinned, alphanumeric-badged industrial behemoths signal that Ford Motor Co.&#8217;s ambition hasn&#8217;t shrunk in 70 years. Both use lightweight construction to increase range. Both push the limits of mass manufacturing. Both elevated Detroit&#8217;s industrial genius. The B-24 defined the chairmanship of Henry Ford&#8217;s only son, Edsel Ford. The F-150 will define the legacy of his grandson, William Clay Ford Jr.<\/p>\n<p>In 1941 Edsel met the federal government&#8217;s challenge and committed Ford&#8217;s Willow Run factory to making the B-24 Liberator as a weapon to win America&#8217;s war with Germany. In 2014 Bill Ford has risen to the challenge of federal mpg standards to convert Ford&#8217;s Dearborn and Kansas City F-150 assembly plants to aluminum construction to win the war against &#8230; um, global warming. OK, so Washington&#8217;s wars these days are a might quixotic. Ford&#8217;s brilliant engineers have translated the challenge to win the conflict that really matters: Defeating RAM, GM and Toyota in the truck wars.<\/p>\n<p>Only compared to the B-24 does the F-150&#8217;s task seem small. The Liberator program, after all, sought to make a one million-part bomber an hour from scratch in 18 months. It is one of the supreme industrial achievements of mankind. But the F-150&#8217;s ambition shares B-24&#8217;s challenges in key respects. It carries huge risks. It requires enormous industrial retooling to produce 70 trucks an hour \u2014 600,000 a year. It must prove itself in a highly competitive theater.<\/p>\n<p>In 1942 Charles Lindbergh test-flew the first B-24s over Willow Run. The plane was uncomfortable and handled like a pig, causing his arms to ache from exertion. It was &#8220;more complicated than the keyboard of a pipe organ,&#8221; he wrote in his diary.<\/p>\n<p>The F-150, you&#8217;ll be pleased to know, drives like a limousine.<\/p>\n<p>But for its Brobdingnagian dimensions, the sophisticated F-150 cockpit could be confused with a similarly-priced, $40K luxury sedan. The seats are plush, the ride hushed, the instruments sculpted.<\/p>\n<p>My favorite F-150 is a $46,600 XLT. Its huge three-bar grille growls. Its &#8220;c-clamp&#8221; headlights intimidate. This is an aluminum truck all right.\u00a0<i>Military-grade<\/i>\u00a0aluminum. Opt for the steering column shifter, and the full center console is a bin of storage trays for phones, drinks, briefcases, small farm animals. The storage compartment at my elbow could hide a Mini Cooper.<\/p>\n<p>Sitting atop a completely re-engineered chassis, suspension, and body, the big truck glides down the road despite its leaf-sprung, solid-rear axle chassis. Credit staggered rear shocks, eight chassis-stiffening cross-members, and twin frame-rails firmed with 78 percent high-strength steel (up from 28 percent in the outgoing model). That light-weighting theme runs throughout the truck, making it more nimble, more capable, and more fuel efficient.<\/p>\n<p>This light-alloyed heavyweight weighs in a fit 700 pounds less than its predecessor \u2014 even as its cabin is stuffed with more technology than an Apple store.<\/p>\n<p>The pickup market is the most demanding segment in autodom as customers need a daily driver\u00a0<i>and<\/i>\u00a0a workplace tool. These vehicles are rolling Swiss Army knives \u2014 they&#8217;ll take the kid to school while carrying a load of mulch while recharging your band saw.<\/p>\n<p>Consider the Ford&#8217;s side mirror.<\/p>\n<p>Approach it in darkness and an LED drops a pool of light for ground visibility. Another bulb turns the mirror into a rotating spotlight, illuminating the landscape. Embedded sensors alert you to traffic in your blind spot. And mirror cameras help form a 360-degree view around the truck&#8217;s perimeter. Give this tool a first place blue ribbon at the science fair.<\/p>\n<p>The Big Four truck warriors are representative of their corporate brands. Toyota&#8217;s Tundra is perennially atop J.D. Powers&#8217; quality ratings. Chrysler&#8217;s RAM has carved a loyal following with its innovative eight-speed gearboxes and coil-sprung suspension.<\/p>\n<p>Ford and GM are the titans. The volume sellers. The F-150, for example, comes in everything from a $26,616 two-wheel drive base cab to a $52,155, leather-skinned, luxury, 4&#215;4 Super Crew Cab that can scale the Empire State Building while giving you a back massage.<\/p>\n<p>Pickup loyalties are legend. You thought wartime Europe was Balkanized? Truck wars have long bloodlines. Traditionally, the best truck \u2014 Ford, RAM, GM, Toyota \u2014 is the latest model.<\/p>\n<p>But with the aluminum F-150, you sense a watershed moment.<\/p>\n<p>With GM struggling through bankruptcy, Ford launched its moonshot. Investing billions, the F-150 translated its history with aluminum-skinned Jaguars to benefit trucks: Better<\/p>\n<p>power-to-weight ratio, handling, and fuel economy.<\/p>\n<p>Aluminum is just half the story as Ford has also developed a formidable artillery of new turbocharged engines. Where four huge engines carried the B-24 aloft, four engine options power the F-150.<\/p>\n<p>In keeping with its light infantry theme, the pickup&#8217;s mix has changed from the previous generation&#8217;s two V-6, two V-8 lineup. Only one V-8 remains (the 5.0-liter with more horses and torque \u2014 385 and 387 \u2014 than before). With the success of the base six-banger and Ecoboost V-6, Ford has ditched the 6.2-liter V-8 to add a third V-6 to its lineup. The rookie is Ecoboost Junior \u2014 a precocious 2.7-liter twin turbo that packs a 325 horsepower, 375-pound feet wallop.<\/p>\n<p>While the V-8 gives the F-150 best payload-in-class and the 3.5-liter turbo boasts best tow capacity, Ford expects Junior to take the truck to the summit of a different metric: Fuel economy. When EPA numbers come in next month, the 2.7 is expected to challenge RAM&#8217;s 3.0-liter diesel for top fuel sipper. My media mates were recording 21-22 mpg on our San Antonio-area test drives \u2014 in the ballpark of RAM&#8217;s 23 mpg benchmark.<\/p>\n<p>Not me. I was gulping gas over a, muddy, gulch-filled off-road course. Short of pulling Gs in a sports car on (name of race track here), there&#8217;s nothing more fun.<\/p>\n<p>South Texas ranch country and I punished the new sled through gulch, grade and goop. This is no tin-skinned B-24, but a rock-solid, 6000-series-military-alloy aluminum brute. With four wheels churning and twin turbos spooling, the 4,806-pound rhino never protested. Hopping out of the truck after the test, I slammed the doors and tailgate with abandon. Not a tinkle.<\/p>\n<p>The B-24 answered the critics over time. The F-150 will have to do the same. Will the 1,500-repair shop infrastructure be able to mend aluminum as efficiently as steel? Will insurance rates increase? Will turbos prove as durable as diesels?<\/p>\n<p>These are formidable challenges. But thanks to Ford&#8217;s risk-taking culture, we are watching history in the making.<\/p>\n<p>Henry Payne is auto critic for The Detroit News. Find him at hpayne@detroitnews.com or Twitter @HenryEPayne.<\/p>\n<p>2015 Ford F-150<\/p>\n<p>Vehicle type:\u00a0Front-engine, rear and four-wheel-drive, six-passenger pickup truck<\/p>\n<p>Price:\u00a0$26,615 base ($46,615 2.7-liter Ecoboost, 4&#215;4, Super Crew as tested)<\/p>\n<p>Power plant:\u00a03.5-liter V-6; 2.7-liter turbo &#8220;Ecoboost&#8221; V-6; 5.0-liter V-8; 3.5-liter turbo &#8220;Ecoboost&#8221; V-6<\/p>\n<p>Power:\u00a0283 horsepower, 255 pound-feet of torque (3.5L V-6); 325 horsepower, 375 pound-feet of torque (2.7L Ecoboost V-6); 385 horsepower, 387 pound-feet of torque (V-8); 365 horsepower, 420 pound-feet of torque (3.5L Ecoboost)<\/p>\n<p>Transmission:\u00a0Six-speed automatic<\/p>\n<p>Performance:\u00a0Towing capacity (4&#215;4): 7,500 pounds (3.5L V-6; 8,400 (2.7L Ecoboost); 11,100 (V-8); 12,000 (3.5L Ecoboost)<\/p>\n<p>Weight:\u00a04,806 pounds (test vehicle)<\/p>\n<p>Fuel economy:\u00a0NA<\/p>\n<p>Report card<\/p>\n<p>Highs:\u00a0Bold styling; all-around athlete<\/p>\n<p>Lows:\u00a0Uncertain costs of insurance, repairs<\/p>\n<p>Overall: ****<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The F-150&#8217;s huge three-bar grille growls. Its &#8220;c-clamp&#8221; headlights intimidate. This truck is a fit, aluminum heavyweight fighter. The console compartment could hide a Mini Cooper. These Fords don&#8217;t do things half way. Consider the 1942 B-24 bomber and 2015 F-150 pickup. These two aluminum-skinned, alphanumeric-badged industrial behemoths signal that Ford Motor Co.&#8217;s ambition hasn&#8217;t [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7,87],"tags":[],"_links":{"self":[{"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/posts\/15420"}],"collection":[{"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/comments?post=15420"}],"version-history":[{"count":1,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/posts\/15420\/revisions"}],"predecessor-version":[{"id":15421,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/posts\/15420\/revisions\/15421"}],"wp:attachment":[{"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/media?parent=15420"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/categories?post=15420"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/henrypayne.com\/index.php\/wp-json\/wp\/v2\/tags?post=15420"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}